Elsevier

Dental Materials

Volume 29, Issue 6, June 2013, Pages 605-617
Dental Materials

Review
A brief history of LED photopolymerization

https://doi.org/10.1016/j.dental.2013.02.003Get rights and content

Abstract

Objectives

The majority of modern resin-based oral restorative biomaterials are cured via photopolymerization processes. A variety of light sources are available for this light curing of dental materials, such as composites or fissure sealants. Quartz-tungsten-halogen (QTH) light curing units (LCUs) have dominated light curing of dental materials for decades and are now almost entirely replaced by modern light emitting diode light curing units (LED LCUs). Exactly 50 years ago, visible LEDs were invented. Nevertheless, it was not before the 1990s that LEDs were seriously considered by scientists or manufactures of commercial LCUs as light sources to photopolymerize dental composites and other dental materials. The objective of this review paper is to give an overview of the scientific development and state-of-the-art of LED photopolymerization of oral biomaterials.

Methods

The materials science of LED LCU devices and dental materials photopolymerized with LED LCU, as well as advantages and limits of LED photopolymerization of oral biomaterials, are discussed. This is mainly based on a review of the most frequently cited scientific papers in international peer reviewed journals. The developments of commercial LED LCUs as well as aspects of their clinical use are considered in this review.

Results

The development of LED LCUs has progressed in steps and was made possible by (i) the invention of visible light emitting diodes 50 years ago; (ii) the introduction of high brightness blue light emitting GaN LEDs in 1994; and (iii) the creation of the first blue LED LCUs for the photopolymerization of oral biomaterials. The proof of concept of LED LCUs had to be demonstrated by the satisfactory performance of resin based restorative dental materials photopolymerized by these devices, before LED photopolymerization was generally accepted. Hallmarks of LED LCUs include a unique light emission spectrum, high curing efficiency, long life, low energy consumption and compact device form factor.

Significance

By understanding the physical principles of LEDs, the development of LED LCUs, their strengths and limitations and the specific benefits of LED photopolymerization will be better appreciated.

Introduction

The introduction of resin-based dental materials near the middle of the last century was a revolution in restorative dentistry. Dental composites are esthetically pleasing since they possess a tooth-like appearance, are stable within the oral environment, are relatively easy to handle and set on command via self curing or light curing.

Today, almost all commercial dental composites utilize photopolymerization reactions initiated by blue visible light. Light curing units (LCUs) based on different physical principles, such as quartz-tungsten-halogen (QTH) bulbs, laser, plasma arc lights, and light emitting diodes (LEDs) are available. Nevertheless, LED LCUs are currently the standard devices in most modern dental practices.

In many cases, clinicians using LED LCUs on a daily basis are unaware of the physics and/or history of their development. This knowledge, however, is essential so that LED LCUs can be used to their full potential and are applied appropriately in any particular clinical situation.

In addition, there is currently no scientific review paper focusing on the LED photopolymerization of available dental materials. This review, therefore, addresses this need and is based mainly on peer-reviewed and frequently cited research articles in international journals available through the Web of Science. This current paper reviews the history of LED photopolymerization in the area of oral biomaterials/dental materials. Within this framework, the basic principles of LEDs, the history and evolution of commercial LED LCUs, the materials science of dental materials photopolymerized with LED LCUs, aspects of commercial LED LCUs as well as their clinical applications are discussed.

Section snippets

Basic physics and technology of LEDs

LEDs are a part of our daily lives. LED technology is applied in modern light sources for room lighting, car headlights and dashboards, traffic lights, state-of-the-art television flat screens or as LASER LEDs in CD or blue-ray DVD data/video storage equipment [1]. Compared to conventional light sources, LEDs are small and energy efficient. Hence, dental light curing units (LCUs) based on LEDs are relatively small and can be battery powered, using high performance nickel–metal hydride (NiMH) or

Materials science of dental materials photopolymerized with LED LCUs

There are several well-known examples in the history of science that show that change and new ideas are not always welcomed enthusiastically [20] and can be even opposed. This situation can be particularly the case if this change happens quickly and has the character of a paradigm shift. To some extent, this circumstance was also the case with the introduction of LED LCUs to photopolymerization of oral biomaterials. The authors recall submitting one of their first scientific papers reporting

Evolution of commercial LED LCUs

It was not until 2000 that the first commercial LED LCU became available: the LuxOMax LED LCU [46] was a large pen-like cordless battery-powered design using 7 discrete LEDs. The device had a tapered fused glass fiber light guide to concentrate the light output at the tip. The unit's irradiance measured 116 mW cm−2 [8]. The delay in bringing a commercial LED LCU into production was due to two main factors: the power output of the blue LEDs and their cost. The discrete blue LEDs used in these

Clinical aspects of LED LCUs

When commercial LED LCUs became available to dental practitioners after 2000, they slowly evolved and became serious contenders to challenge the dominance of QTH LCUs in clinical dentistry. It is natural for clinicians to want more powerful light-curing devices to reduce the time taken for a given procedure for patient comfort. LED LCUs can currently achieve irradiance values in excess of 3200 mW cm−2 [72]. This irradiance value in isolation is only an approximate guide of the clinical

Conclusions

The introduction of LED LCUs has revolutionized the photopolymerization of oral biomaterials. Until the introduction of LED LCUs, QTH lamp based LCUs were the standard curing devices in most dental practices. Due to the physical characteristics of the solid-state light emitting diodes, LED LCUs have almost entirely replaced QTH LCUs whose inherent problems include a decay of light output over time, blue light filter degradation, relatively limited time of life of the QTH source, high energy

Acknowledgement

We thank Dipl.-Phys. Matthias M.L. Arras, FSU Jena, for calculating the luminous intensity values of the LED and the QTH lamp.

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